Standard King Customized Anti-Corrosion Glass Rotor Flowmeter: Easy Installation and Applications

The Standard King customized anti-corrosion glass rotor flowmeter has emerged as a reliable solution for precise liquid measurement in industries with corrosive environments. This type of flowmeter is designed to ensure accurate data collection while maintaining operational integrity in challenging conditions. Whether you are in the chemical manufacturing, pharmaceutical, or food and beverage sectors, this flowmeter can significantly enhance the efficiency and reliability of your operations.

Design and Construction

The anti-corrosion glass rotor flowmeter from Standard King is constructed with robust glass and corrosion-resistant materials. The glass rotor, which is the key component, is made from high-strength borosilicate glass, ensuring durability and accuracy. The structural design is optimized for minimal friction, allowing the rotor to move freely and providing stable measurements over extended periods. The anti-corrosion coating ensures that the flowmeter can operate in environments where aggressive chemicals or severe pH levels are present.

Testing and Installation

To verify the accuracy and reliability of the Standard King flowmeter, a series of thorough tests were conducted, adhering to industry standards and guidelines. For instance, the flowmeter underwent pressure resistance tests to ensure that it could withstand operational pressures without failure. Additionally, corrosion resistance tests were performed using saline solutions and other harsh chemicals, confirming that the layering materials provided sufficient protection.

Test Flowchart and Environment

A test protocol was designed to evaluate the performance of the flowmeter under various operating conditions:

1. Pressure Resistance Test

   • Setup: The flowmeter was connected to a high-pressure pump.
   • Procedure: The pump was gradually increased to 100 psi and the flowmeter was observed to ensure no leaks.
   • Conclusion: No leaks were observed, validating its robustness under pressure.

2. Corrosion Resistance Test

   • Setup: The flowmeter was submerged in a solution containing 2 wt% hydrochloric acid.
   • Procedure: The flowmeter was continuously exposed to the solution for 24 hours.
   • Conclusion: Minimal corrosion was noted, affirming the durability of the anti-corrosion coating.

3. Flow Accuracy Test

   • Setup: The flowmeter was calibrated against a known standard flow meter.
   • Procedure: Fluid was passed through the flowmeter at different flow rates to ensure accurate measurement was maintained.
   
   • Conclusion: The measured flows were consistent with the standard meter, demonstrating its reliability.

Installation and Maintenance Process

Installing the anti-corrosion glass rotor flowmeter is straightforward and can be completed in a few steps:

1. Preparation

   • Determine the location and access for the flowmeter installation.
   • Ensure the line to be measured is clean and free of any debris.

2. Connection

   • Connect the flowmeter to the existing pipeline using appropriate connectors.
   • Secure the connections with sealant to prevent leaks.

3. Final Checks

   • Perform a preliminary check for any leaks before starting the process.
   • Configure the flowmeter’s data logging and display settings as needed.

Practical Applications and Case Study

A series of tests and demonstrations were conducted with a client in the pharmaceutical industry. The flowmeter was installed in a process where acidic media were processed. The results were quite promising:

• Initial Setup: The flowmeter was installed in a new environment and began measuring the flowrate in a 150 liters per minute acid line.
• Performance: During the first week, the flowmeter maintained its accuracy and provided reliable measurements, even under fluctuating conditions.
• Long-Term Operation: After three months of continuous operation, no significant deviation in flow measurements was observed.
• Cost Analysis: The flowmeter paid for itself within six months by eliminating the need for frequent recalibrations and reducing downtime.

Key Features of the Anti-Corrosion Glass Rotor Flowmeter

• Durability: The anti-corrosion coating ensures long-term stability in harsh environments.
• Accuracy: Precise measurements accurate to ±0.5% of full scale.
• Ease of Installation: Durable construction and straightforward installation process.
• Cost-Effective: Reduced maintenance and calibration costs.

Conclusion

The Standard King customized anti-corrosion glass rotor flowmeter stands out in its ability to provide accurate and reliable liquid flow measurements in corrosive environments. Its robust design, ease of installation, and reliable performance make it an ideal choice for industries where precision and durability are paramount. Professionals rely on this product for its practicality and effectiveness, ensuring that their operations can proceed without interruptions.

With its proven track record and robust construction, the anti-corrosion glass rotor flowmeter from Standard King is a valuable asset for any facility requiring reliable liquid flow measurement.